High Efficiency QPRESS® Rotary Screw Press Technology for Gisborne STP, New Zealand

The Gisborne STP was recently upgraded to increase reliability of the Sludge Processing System and HUBER QPRESS® was selected due to its proven track record throughout New Zealand, energy efficiency, high performance and all stainless steel fabrication.

Project Highlights

  • Dewatering of thickened sludge from 1.5 to 18 – 20%DS
  • Greater than 95% capture with no need for downstream filtrate treatment
  • Fully enclosed system
  • 83% volume reduction of the liquid sludge
  • Very low washwater requirement (less than 700 L/h)
  • Project was completed in 2023

Sustainability Highlights

  • Higher cake solids reduces CO2 emissions associated with road transport
  • Low energy demand reduces CO2 emissions by 90% as compared to other high speed technologies

Technology Highlights

  • Slow screw speed of 0.2 – 0.7 rpm
  • Complete stainless-steel fabrication including the base frame and main case
  • All enclosed with hinged lids to allow inspection and maintenance
  • Triple stage wedgewire basket, clog free design with high durability
  • Patented internal wiper has demonstrated greater than 3-year life in ANZ applications
  • No need for further downstream treatment of filtrate to achieve 95% capture

QPRESS® is a sludge dewatering technology that results in 85 – 95% volume reduction of liquid sludges produced in water and wastewater treatment, leading to a reduction in transport costs.

The unit is available in four sizes to cater for a variety of capacities and a containerized version, HySludge® is also available.

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